Bundled leads
Cable and connector production >> Bundled leads
Special lead bundlings
Special lead bundling, which frequently also integrates the ground conductor of the motor via tie wraps, facilitate the wiring, the cable routing in wiring harnesses and cable ducts as well as safe and easy mounting. The standard tie wraps have a usage temperature of + 105 °C and a flammability according to UL-94V-2. In addition, if limit switches or other electrical assemblies are arranged in the vicinity of the motor, these are often also laid in the same wiring harness to ensure fast and easy device installation.
Twisted pairs
Twisted pairs represent the most frequent bundling of motor and encoder lines. Basically, electrical currents create electromagnetic fields where electrical noise as well as capacitive and inductive couplings arise on wires or cables that are laid parallel and close to one another. The twisting of the two wires, thus, causes the surrounding fields to exhibit opposing polarities and these fields then cancel each other out. The electrical noise created in each pair of wires and the reciprocal couplings or faults are minimized as a result.
